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VCM E-15Bitumen Emulsion Colloid Mill

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VCM E-15 Bitumen Emulsion Colloid Mill

VCM E-15 is a VIMPO PUMPS inline rotor-stator colloid mill (bitumen emulsion colloid mill) made by Vimpo Makine A.Ş. It gives up to 15 t/h finished product in a single pass at the reference condition. It has DN65/DN65 ports and a product temperature limit of 210 °C.

Series: VCM-E series. VIMPO PUMPS is a brand of Vimpo Makine A.Ş., founded in 1997 in Ankara.

VCM E-15 datasheet (PDF, English)VCM E-15 teknik föy (PDF, Türkçe)Request a quote

VIMPO PUMPS VCM E-15 bitumen emulsion colloid mill

This photo is representative.

≤ 15 t/h
Capacity
≤ 210 °C
Temperature
≤ 5,000 mPa
Viscosity
DN65 / DN65
Inlet / outlet

Operating principle and construction

VCM E-15 is an inline rotor-stator homogeniser (colloid mill). The bitumen phase and the water (soap) phase enter axially together and are drawn into the VIMPO MultiMix™ multi-stage proprietary rotor-stator tool, where it is taken in and pre-broken, then sheared and ground in a progressively narrowing wedge-shaped gap and homogenised — all in a single pass. The working gap is set to 0.5 mm for milling and opened to 2 mm for start-up, which keeps the starting torque and current low. The tool has a strong pumping action that supports the feed pump; a positive displacement pump upstream sets the throughput. Housing and stator support are jacketed so that bitumen never cools in the machine.

Features

VIMPO MultiMix™ multi-stage proprietary rotor-stator tool
draw-in, shearing/grinding, homogenising in one pass
Rotor and stator Stainless steel 1.4404 / AISI 316L; housing ring Stainless steel 1.4408 (cast 316)
Working gap OPEN / CLOSED by axial shaft movement
mechanical setting standard, hydraulic actuator with remote OPEN/CLOSED signal optional
Separate bearing housing (GG25) with grease lubricated rolling bearings
bearings outside the hot product zone
Shaft seal: gland packing, uncooled (GP) standard · single mechanical seal (MS) optional
Heating jacket on housing and stator support, thermal oil or electric cartridges
Machine, motor, ROTEX coupling and guard pre-assembled on a common steel baseplate

VCM E-15 technical data

PropertyVCM E-15
Capacity (reference condition)up to 15 t/h finished product, single pass
Reference conditionbitumen emulsion 60–65 %, ≤ 100 cP at the mill
Product temperature≤ 210 °C
Viscosity≤ 5,000 mPa·s (cP)
Inlet / outletDN65 / DN65 · flange EN 1092-1 PN16
Operating pressure5 bar · discharge head ≤ 10 m
Working gap0.5 mm closed (milling) · 2 mm open (start-up)
Suction≥ 0.3 bar positive, from a positive displacement feed pump
Rotor speed2950 rpm (direct coupled)
Heating jacketthermal oil (T) · electric (E) · ≤ 240 °C
ATEXII 1/2G Ex h IIB T4 Ga/Gb — zones 0 and 1, liquid ≤ 130 °C

Values from the current datasheet (TDS-VCME15-EN-R7). The duty point is confirmed with the order acknowledgement.

Model code examples

A hyphen separates the fields. An omitted field means the standard of that field. Bare shaft pump examples:

  • VCME15-DN65-T-GP — Bare machine with thermal oil jacket — no drive, motor or speed field

Applications

Bitumen and emulsion
Bitumen and emulsion
Cationic and anionic bitumen emulsions — rapid, medium and slow setting; Polymer modified emulsions (latex, SBR) and micro-surfacing binders; Prime coat, tack coat and cut-back bitumen (MC / RC); Food and cosmetic emulsions with stainless tool (special version)
Chemicals, paints, resins
Chemicals, paints, resins
Colloid milling of pastes, greases, waxes and wet grinding of suspensions

Application images are representative.

VCM E-15 in the series

ModelInlet / outletCapacity (reference condition)Rotor speed
VCM E-5DN65 / DN50 · flange EN 1092-1 PN16up to 5 t/h finished product, single pass2950 rpm (direct coupled)
VCM E-15 · this pageDN65 / DN65 · flange EN 1092-1 PN16up to 15 t/h finished product, single pass2950 rpm (direct coupled)

Datasheet

VCM E-15 datasheet: properties, model code, dimensions, materials and selection tables.

VCM E-15 datasheet (PDF, English)VCM E-15 teknik föy (PDF, Türkçe)

Related products and notes

Other models in the series: VCM E-5. Feed pumps: VD-VDK gear pumps. Application: bitumen and asphalt.

Frequently asked questions

What is the capacity of VCM E-15?

Up to 15 t/h finished product in a single pass at the reference condition. The positive displacement feed pump sets the line flow.

Why does the working gap open at start-up?

The gap opens to 2 mm at start-up and closes to 0.5 mm for milling. This keeps the start-up torque and current low.

How is the mill heated?

The casing and the stator carrier have a jacket: thermal oil (T) or electric (E),≤ 240 °C. Heat the jacket to operating temperature before start-up.

Where is the VCM E-15 datasheet?

Download the PDF from the Datasheet section on this page (English and Turkish).

How do I get a quotation for VCM E-15?

Send the liquid, temperature, viscosity, flow and pressure by WhatsApp or the contact form. We send a quotation with the datasheet.

Request a quotation

Write the liquid, temperature, viscosity, flow and pressure. We reply with the datasheet and a quotation.

OUR DEALERS
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