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VCM P-20Polymer Modified Bitumen Colloid Mill

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VCM P-20 Polymer Modified Bitumen Colloid Mill

VCM P-20 is a VIMPO PUMPS inline rotor-stator colloid mill (PMB colloid mill) made by Vimpo Makine A.Ş. It gives up to 20 t/h finished product in a single pass at the reference condition. It has DN100/DN100 ports and a product temperature limit of 210 °C.

Series: VCM-P series. VIMPO PUMPS is a brand of Vimpo Makine A.Ş., founded in 1997 in Ankara.

VCM P-20 datasheet (PDF, English)VCM P-20 teknik föy (PDF, Türkçe)Request a quote

VIMPO PUMPS VCM P-20 PMB colloid mill

This photo is representative.

≤ 20 t/h
Capacity
≤ 210 °C
Temperature
≤ 5,000 mPa
Viscosity
DN100 / DN100
Inlet / outlet

Operating principle and construction

VCM P-20 is an inline rotor-stator homogeniser (colloid mill). The premix enters axially and is drawn into the VIMPO MultiShear™ multi-stage proprietary rotor-stator tool, where it is taken in and pre-broken, then sheared and ground in a progressively narrowing wedge-shaped gap and homogenised — all in a single pass. The working gap is set to 0.5 mm for milling and opened to 2 mm for start-up, which keeps the starting torque and current low. The tool has a strong pumping action that supports the feed pump; a positive displacement pump upstream sets the throughput. Housing and stator support are jacketed so that bitumen never cools in the machine.

Features

VIMPO MultiShear™ multi-stage proprietary rotor-stator tool
draw-in, shearing/grinding, homogenising in one pass
Rotor and stator Hardened alloy steel 42CrMo4 (1.7225),induction hardened teeth; housing ring Alloy steel 42CrMo4, hardened
Working gap OPEN / CLOSED by axial shaft movement
mechanical setting standard, hydraulic actuator with remote OPEN/CLOSED signal optional
Separate bearing housing (GG25) with grease lubricated rolling bearings
bearings outside the hot product zone
Shaft seal: gland packing, uncooled (GP) standard · single mechanical seal (MS) optional
Heating jacket on housing and stator support, thermal oil or electric cartridges
Machine, motor, ROTEX coupling and guard pre-assembled on a common steel baseplate · belt drive (BD) optional

VCM P-20 technical data

PropertyVCM P-20
Capacity (reference condition)up to 20 t/h finished product, single pass
Reference conditionSBS ≤ 5 %, granule ≤ 3–5 mm, premix pre-dispersed
Product temperature≤ 210 °C
Viscosity≤ 5,000 mPa·s (cP)
Inlet / outletDN100 / DN100 · flange EN 1092-1 PN16
Operating pressure5 bar · discharge head ≤ 10 m
Working gap0.5 mm closed (milling) · 2 mm open (start-up)
Suction≥ 0.3 bar positive, from a positive displacement feed pump
Rotor speed2950 rpm (direct coupled)
Heating jacketthermal oil (T) · electric (E) · ≤ 240 °C
ATEXII 1/2G Ex h IIB T4 Ga/Gb — zones 0 and 1, liquid ≤ 130 °C

Values from the current datasheet (TDS-VCMP20-EN-R6). The duty point is confirmed with the order acknowledgement.

Model code examples

A hyphen separates the fields. An omitted field means the standard of that field. Bare shaft pump examples:

  • VCMP20-DN100-T-GP — Bare machine with thermal oil jacket — no drive, motor or speed field

Applications

Bitumen and emulsion
Bitumen and emulsion
SBS / SB modified bitumen (PMB) for roads, single pass 3–7 % polymer; EVA, APP, TPU and IPP modified bitumen for roofing and waterproofing membranes; Crumb rubber modified bitumen (CRMB) — wet process; Highly modified asphalt (HiMA) with recirculation, polymer up to 10 %
Chemicals, paints, resins
Chemicals, paints, resins
Grinding of polymer granulate ≤ 5 mm to < 0.2 mm dispersed phase

Application images are representative.

VCM P-20 in the series

ModelInlet / outletCapacity (reference condition)Rotor speed
VCM P-10DN65 / DN65 · flange EN 1092-1 PN16up to 10 t/h finished product, single pass2950 rpm (direct coupled)
VCM P-20 · this pageDN100 / DN100 · flange EN 1092-1 PN16up to 20 t/h finished product, single pass2950 rpm (direct coupled)

Datasheet

VCM P-20 datasheet: properties, model code, dimensions, materials and selection tables.

VCM P-20 datasheet (PDF, English)VCM P-20 teknik föy (PDF, Türkçe)

Related products and notes

Other models in the series: VCM P-10. Feed pumps: VD-VDK gear pumps. Application: bitumen and asphalt.

Frequently asked questions

What is the capacity of VCM P-20?

Up to 20 t/h finished product in a single pass at the reference condition. The positive displacement feed pump sets the line flow.

Why does the working gap open at start-up?

The gap opens to 2 mm at start-up and closes to 0.5 mm for milling. This keeps the start-up torque and current low.

How is the mill heated?

The casing and the stator carrier have a jacket: thermal oil (T) or electric (E),≤ 240 °C. Heat the jacket to operating temperature before start-up.

Where is the VCM P-20 datasheet?

Download the PDF from the Datasheet section on this page (English and Turkish).

How do I get a quotation for VCM P-20?

Send the liquid, temperature, viscosity, flow and pressure by WhatsApp or the contact form. We send a quotation with the datasheet.

Request a quotation

Write the liquid, temperature, viscosity, flow and pressure. We reply with the datasheet and a quotation.

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